Products

Edge hardened cutting rules produced by super high frequency machines offering excellent cutting service life, together with the optimal decarburized raw material are suitable for diecutting application.

We have nine complete sets of 27.12 megahertz high-frequency machines with the most innovative technology made in Germany and Sweden.

Our maximum capacity is 150k meters per day.

Bright edge-hardened shaved rules with no dark scale on the surface are available.

• Normal edge hardened: up to HV660

• Deep edge hardened: up to HV720.

• Perforating rules: up to HV800

• Edge hardness can go up to HV1000 if required.

 

Dieflex®

Dieflex is the original edge hardened cutting rule for optimum wear resistance. Its hard, stable body and decarburized surface gives excellent bendability. It is suitable for diecutting common substrates including solid board and corrugated board.

Dieflex®
Body hardness HV340 HV380 HV400 HV450
Edge hardness ~HV660
Height 22mm~25mm
Point 1.27pt/0.45mm, 1.5pt/0.53mm, 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Bevel type Center bevel / Long center bevel / Side bevel
Edge angle 42°,52° (Standard)
30 °, 46 °, 60°, 75° (Optional)

 

Dieflex® Deep Edge hardened (DEH)

An extra deep hardened rule tip further improves longevity of cutting life. Its hard, stable body and decarburized surface gives a good level of bendability. It is suitable for diecutting tough abrasive materials.

 

Dieflex® Deep Edge hardened (DEH)
Body hardness HV400
Edge hardness ~HV720
Height 22mm~50mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type Center bevel / Long center bevel
Edge angle 42°,52° (Standard)

 

Dieflex® High Rule(HR)

Dieflex High Rule is an original edge hardened cutting rule for optimum wear resistance. Its hard, stable body and decarburized surface gives a good level of bendability. It is suitable for deep and clean diecutting of plastic (PE, PVC, PP, PET) and vacuum formed packaging.

Dieflex® High Rule(HR)
Body hardness HV400
Edge hardness ~HV660
Height 26mm~100mm
Point 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Bevel type Center bevel / Long center bevel
Edge angle 42°,52° (Standard)

 

 

Saxon® SX340 SX380 SX400
Body hardness HV340 HV380 HV400
Edge hardness ~HV660 ~HV660 ~HV720
Height 22mm~50mm
Point 1.5pt/0.53mm, 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Bevel type Center bevel / Long center bevel/ Side bevel
Edge angle 42°,52° (Standard)
30°, 46°, 60°, 75° (Optional)

 

  A80,S80 A55x80/S55x80
Body hardness HV360 HV400
Edge hardness ~HV660 ~HV720
Height 22mm~50mm
Point 1.5pt/0.53mm, 2pt/0.71mm, 3pt/1.05mm
Bevel type Center bevel / Long center bevel
Edge angle 42°,52° (Standard)
30°, 46°, 60°, 75° (Optional)

The well-known sharpest shaved rules are produced by three sophisticated shaving machines made in Sweden and Germany.

Our maximum capacity is 200k meters per day.

The shaved sharp edge is our standard.

The shaved round edge with a tiny radius of R=0.016mm for example is also available on request.

Dieflex® Shaved rules
Body hardness HV340 HV380 HV400 HV450
Edge hardness ~HV660 ~HV720
Height 22mm~100mm
Point 1.27pt/0.45mm, 1.5pt/0.53mm, 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Bevel type Center bevel / Long center bevel / Side bevel/ Long side bevel
Edge angle 42°,52° (Standard)
30 °, 46 °, 60°, 75° (Optional)

An extremely sharp edge facilitating less cutting pressure produced by a closely controlled, automated edge grinding process that achieves narrow height tolerances, the rules retain good bendability.

Suitable for diecutting plastics, electronics and tough materials

Dieflex® Fine Ground (FG )
Body hardness HV340 HV380 HV400 HV450
Edge hardness ~HV660 ~HV720
Height 20mm~50mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type CB / LB / SB / LS
Edge angle 42°,52° (Standard)
30 °, 60°, 75° (Optional)

 

Dieflex® G12M

A rule for even more demanding materials such as brittle plastics. The very fine ground edge gives improved bendability compared with the standard ground edge rule. The extremely sharp edge means that less cutting pressure is required. There is also the benefit of reduced slivers, swarf and dust.

Dieflex® G12M
Body hardness HV340 HV380
Edge hardness ~HV660
Height 20mm~50mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type CB / LB / SB / LS
Edge angle 42°,52° (Standard)
30 °, 60°, 75° (Optional)

 

Dieflex® Brite

Dieflex Brite combines an extremely sharp polished cutting edge with excellent bendability. A sharp, smooth bevel allows clean diecutting at lower pressures. Suitable for heavy duty diecutting of plastic laminated board, plastics (PE, PVC, PP, PET) and many electronic components.

 

Dieflex® Brite
Body hardness HV340 HV380
Edge hardness ~HV660
Height 20mm~25mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type CB / LB
Edge angle 42°,52°

Dieflex coated edge rules combine a unique surface coating on an extremely sharp edge. They feature a smooth, level surface in order to reduce the coefficient of friction while maintaining the outstanding bendability of Dieflex rules. The cutting edge remains sharper for longer making the rules ideal for long, difficult runs.

A coated edge also gives easier penetration of the substrate and reduces dust/angel hair.

 

Dieflex® Platinum (PT)

A unique surface coating gives a combination of an extremely hard edge and smooth bevel surface to reduce coefficient of friction while maintaining typical Dieflex bendability. Dieflex Platinum is suitable for long diecutting runs on cigarette packaging and pharmaceutical packaging. It can also be utilized for diecutting tough materials such as abrasives, plastic laminated board and metalized polyester.

Dieflex® Platinum (PT)
Body hardness HV340 HV380
Edge hardness HV4000~HV5000
Height 20mm~50mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type CB / LB
Edge angle 42°(Standard), 52° (Optional)

 

Dieflex® Ultra Coated

The inclusion of a smooth, thin coating on the rule bevel is designed to reduce friction. This allows diecutting at lower pressures and reduces dust/angel hair. Dieflex Ultra is suitable for diecutting recycled solid board, plastic laminated board and corrugated board where fibres are much shorter and have a tendency to break up (dusting) when diecutting with standard rules.

Dieflex® Ultra
Body hardness HV340 HV380
Edge hardness HV660
Height 20mm~50mm
Point 2pt/0.71mm, 3pt/1.05mm
Bevel type CB / LB
Edge angle 42°(Standard), 52° (Optional)

Using in the paper produce dent, as the paper folding line.

Single Round Creasing rules SR(Standard)
Body hardness HV380
Height 21mm~24.00mm
Point 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Edge Profile Single Round

 

Double Round Creasing rules DR (American Style)
Body hardness HV380
Height 21mm~24.00mm
Point 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Edge Profile Double Round

 

Tapered Creasing rules TR
Body hardness HV380
Height 21mm~24.00mm
Body Point 2pt/0.71mm, 3pt/1.05mm
Edge Point 1pt/0.35mm, 1.127pt/0.40mm, 1.5pt/0.53mm
Edge Profile Tapered

 

Plastic Creasing rules PR
Ideal Creasing Rules for plastics to prevent from warping.
Body hardness HV380
Height 21mm~24.00mm
Body Point 2pt/0.71mm, 3pt/1.05mm
Edge Profile Single Round

 

Tapered Creasing rules TP
Body hardness HV380
Height 21mm~24.00mm
Body Point 2pt/0.71mm
Edge Point 1pt/0.35mm, 1.127pt/0.40mm, 1.5pt/0.53mm
Edge Profile Tapered crease

Perforating rules for tootd line shape, best for tearing or folding from perforation.

tde edge hardness of our edge – hardened perforating rules is up to HV800.

Thickness
(mm)
Unit Items
(mm)
Cut
(mm)
Gap
(mm)
Depth
(mm)
Teeth
(per inch)
Height
(mm)
hardness(HV
Body Edge
0.71(2pt) Metric M1x1 1.0 1.0 2.0 -- 23.6/23.8 360 ~800
M1.5x1.5 1.5 1.5 3.0 --
M5x5 5.0 5.0 2.0/4.0 --
M10x10 10.0 10.0 2.0/4.0 --
British P1x1 1.05 1.05 2.2 12t
P2x1 2.13 1.05 2.2 8t
P3x1 3.18 1.05 2.2 6t
P1.5x1.5 1.58 1.58 3.0 8t
P2x2 2.12 2.12 3.0 6t
P3x3 3.18 3.18 3.0 4t
P6x6 6.35 6.35 4.0 2t

 

Waved rules extensive range of fully edge hardened waved rules offers excellent bendability and high wear resistance.

Special wave profiles can be produced to customer’s specific requirements.

Dieflex® WAVED RULES
Body hardness HV340 HV380
Edge hardness HV640
Height up to 50mm
Point 2pt/0.71mm, 3pt/1.05mm, 4pt/1.42mm
Products 4pt 3pt 2pt 1.5pt
Dieflex® 340 80° 80° 20°  
Dieflex® 380     30° 30°
Dieflex® 400 90° 90° 80°  
Dieflex® 400 Deep Edge Hardened (DEH)   90° 90°  
Dieflex® 400 High Rule (HR) 90° 90° 80°  
Dieflex® 400/440 Non Edge Hardened (NEH)   80° 60°  
Dieflex® 340 Fine Ground (FG) 80° 80° 50°  
Dieflex® 380 Fine Ground (FG)     60° 60°
Dieflex® 400 Fine Ground (FG)   90° 80°  
Dieflex® 400 Fine Ground High Rule (FG HR) 90° 90° 80°  
Dieflex® 400 Fine Ground Deep Edge Hardened (FG DEH)   90° 90°  
Dieflex® 450 Fine Ground Deep Edge Hardened (FG DEH)   90° 90°  
Dieflex® 450 Razor (RA)     90° 90°
Dieflex® 340/380 Brite (BR)   80° 30°  
Dieflex® 340/380 Platinum (PT)   80° 30°  
Dieflex® 340/380 Ultra Coated (ULT)   80° 30°  
Side Bevel Fine Ground Rules 100° 100° 100°  

**R=Radius. 1.5pt, 2pt, 3pt:R=0.35mm 4pt:R=1.0mm

Rule tdickness tdickness tolerance
tdickness tolerance
pt mm mm inch
1.5 0.53 ±0.015 ±0.0006”
2 0.71 ±0.015 ±0.0006”
3 1.05 ±0.020 ±0.0008”
4 1.42 ±0.020 ±0.0008”

 

Rule height Height tolerance
mm inch mm inch
22.00~25.40 0.866”~1” ±0.020 ±0.0008”
>25.40~50.80 >1.000”~2” ±0.025 ±0.0010”

 

Product Tolerances
Height tolerance ±0.020mm
Straightness Max±0.10mm/0.5m lengtd
Camber/Dish ≦0.10% of height
Coil set lengtd: ±5mm/1m lengtd
Coil: ±10mm/1m lengtd
Twist ≦0.5mm/1m lengtd

 

Allowance for reference

Straightness
Deviation from a straight line- peak height maximum ±0.10mm in 0.5m lengths.

Camber or dish
Maximum unflatness 0.10% of the height.

Coil set
Deviation from straight line- maximum peak height 5 mm/1m for cut length and 10 mm/1 m for coils.

Twist
Maximum 0.5mm in 1m lengths.

Dieflex™ common products Hardness point Height Features
Body Edge
Shaved/Ground edge rules          
D340 340 ~660 2/3 23.60/23.80 Shaved/Ground
D380 380 ~660 2/3 23.60/23.80 Shaved/Ground
D400 (DEH) 400 ~720 2/3 23.60/23.80 Shaved/Ground (Deep edge hardened)
D400 (HR) 400 ~660 2/3/4 30/32/40/50 Shaved/Ground (High rules)
D450 450 ~660 2/3/4 23.60/23.80 Shaved/Ground
D380 (NEH) 440 ~440 2/3 23.60/23.80 Shaved/Ground (Non edge hardened)
D340 (FG) 340 ~660 2/3 23.60/23.80 Shaved/Ground (Fine Ground)
D380 (FG) 380 ~660 2/3 23.60/23.80 Shaved/Ground (Fine Ground)
D400 (FG) 400 ~720 2/3 23.60/23.80 Shaved/Ground (Fine Ground)
D400 (FG HR) 400 ~720 2/3 30/32/40/50 Shaved/Ground (Fine Ground High rules)
D400 (FG DEH) 440 ~720 2/3 23.60/23.80 Shaved/Ground (Fine Ground Deep edge hardened)
D450 (FG) 450 ~720 2/3 23.60/23.80 Shaved/Ground (Fine Ground)
Polished edge rules          
D340/380 (BR) 380 ~660 2/3 23.60/23.80 Polished (Brite)
D450 (RA) 450 ~720 1.5/2 23.60/23.80 Polished (Razor)
Coated edge rules          
D340/380 (PT) 380 ~5000 2/3 23.60/23.80 Coated (Platinum)
D340/380 (ULT) 380 ~660 2/3 23.60/23.80 Coated (Ultra)
Armor&Saxon Common products          
A80 360 ~660 2/3 23.60/23.80 Shaved edge rules
S80 400 ~660 2/3 23.60/23.80 Shaved edge rules
X80 400 ~720 2/3 23.60/23.80 Shaved edge rules (Deep edge hardened)
U80 360 ~660 2/3 23.60/23.80 Shaved edge rules (Ultra coated)
Creasing rules          
D380 (SR) 380 ~380 2/3/4 23.10/23.30 Creasing
D380 Tapered (TR) 380 ~380 2/3 23.10/23.30 Tapered Creasing
Perforating rules          
M1x1 380 380 800 2 23.60/23.80 Metric
M1.5x1.5 380 380 800 2 23.60/23.80
M5x5 380 380 800 2 23.60/23.80
M10x10 380 380 800 2 23.60/23.80
P1x1 380 380 800 2 23.60/23.80 British
P2x1 380 380 800 2 23.60/23.80
P3x1 380 380 800 2 23.60/23.80
P1.5x1.5 380 380 800 2 23.60/23.80
P2x2 380 380 800 2 23.60/23.80
P3x3 380 380 800 2 23.60/23.80
P6x6 380 380 800 2 23.60/23.80
Wave rules          
Wave rules 340/380 380 660 2/3 23.60/23.80 Wave rules

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